Studies on the development of Orally Disintegrating Tablets of Irbesartan

 

Kamisetti R Rajeswari, Vinitha Brungi, S. Bennuru, Sr. Cheeli, RM. Gupta Vankadari

Pulla Reddy Institute of Pharmacy, Gummadidala, Sangareddy, Dist, Telangana 502313

*Corresponding Author E-mail: drkrajarajeswari@gmail.com

 

ABSTRACT:

The present work was aimed to investigate the effects of Β Cyclodextrins and super disintegrants on the release of the poorly soluble BCS class II drug, Irbesartan. Orally disintegrating tablets of the drug were prepared with the inclusion complexes of the drug and various superdisintegrants. A novel no-calorie sweetening agent was added in the formulation and its effect on the drug release was also studied. Spectral studies revealed no drug-excipient compatability exist. Drug inclusion complexes using β cyclodextrins were prepared by physical mixing, kneading and solvent evaporation methods and characterized. Complexes of 1:2 ratio were found to have better entrapment efficiency which was also confirmed by DSC and SEM. Orally disintegrating tablets were prepared by direct compression methods and evaluated for pre and post compression parameters. The optimized formulation F2 was found to have a disintegration time of 5 seconds with a cumulative percentage drug release of 97% in 60 minutes. There was no much difference in the drug release with the addition of sucralose. A comparative dissolution study of F2 with that of the pure drug, marketed formulation and formulation without superdisintegrants was performed. Hence it was concluded that solubility of Irbesartan can be enhanced using β-cyclodextrins and the orally disintegrating tablets of the drug are suited for improving onset of action and further bioavailability.

 

KEYWORDS: Irbesartan, cyclodextrins, sucralose, direct compression, superdisintegrating agents, disintegrating time.

 

 

 

INTRODUCTION:

The oral cavity is a promising route of administration for drugs that are susceptible to hepatic first-pass metabolism. There are some challenges that complicate the intraoral administration of drugs[1]. Drug absorption into systemic circulation through the highly vascularized sublingual and buccal mucosae of the mouth often achieves a rapid onset of drug action and improved bioavailability for drugs that are susceptible to a first-pass effect or degradation in the gastrointestinal tract[2,3].

 

The concept of Orally disintegrating drug delivery System thus emerged from the desire to provide patients like pediatric, geriatric, bedridden, or mentally disabled who face difficulty in swallowing (Dysphagia) conventional tablets or capsules leading to ineffective therapy when systemic drug absorption through the oral mucosal membranes is desired, the drug has to dissolve rapidly in a very small volume of saliva before it is removed from the site of absorption by swallowing[4].  The taste of the active drug also needs to be taken into consideration. Since many drugs have a very bitter or irritating taste, this means that flavours, sweeteners or other taste-masking approaches usually need to be incorporated into intraorally dissolving formulations to make them acceptable to the patient[2].

 

US Food and Drug Administration Center for Drug Evaluation and Research (CDER) defined Oral Disintegrating Tablets in the “Orange Book”, as “a solid dosage form containing medicinal substances, which disintegrates rapidly, usually within a matter of seconds, when placed upon tongue[3]. The tablets should also possess adequate mechanical strength to resist destruction in the course of manufacture and storage.

 

Recently, the European Pharmacopoeia adopted the term oro dispersible tablet as a tablet to be placed in the mouth where it disperses rapidly before swallowing and which disintegrates in less than 3 minutes[2,6]. There was no specification concerning either the hardness or the friability of this kind of tablets. That is why we find certain Rapidly Disintegrating Tablets (RDT) in the market that disintegrate in less than 1 minute or maybe 30 seconds, but are brittle and require specified peel able blister packaging and thus higher costs[3,5]. The tablets should possess palatability with minimum bitter taste intensity and duration.

 

The prerequisites for the formulation of or ODT include quick disintegration and dispersion in the oral cavity without water, optimum drug entrapment or drug holding capacity, compatibility with taste masking agents and excipients, and have optimum sensation effect leaving minimum or no residue after administration These tablets are formulated either by the use of super or by enhancing pore structure of the tablets by freeze drying and vacuum drying[4]. Also the ODT should have optimum capacity to remain intact in formulation processes and stable at the range of temperature and humidity. ODT combines the advantages of both liquid and conventional tablet formulations, while also offering advantages over both traditional dosage forms like enhanced bioavailability, avoidance of first pass hepatic metabolism and convenience[6,7]. It should be manufactured at low cost[6-10]. Antihypertensive drugs like Amlodipine besylate   as oral films[11]. ODT of poorly soluble drugs can be formulated using low viscosity grade HPMC E5LV13, solid dispersion techniques[12-16].  Fast dissolving tablets of Losartan potassium, Valsartan   and various antiepileptic drugs like Clonazepam, Pimozide[9] etc have been tried successfully.

 

The formation of inclusion complexes with cyclodextrins (CDs) has been demonstrated to increase the apparent aqueous solubility and dissolution rate of poorly soluble drugs[17-24]. Cyclodextrins and their drug complexes do not easily permeate through biological membranes and therefore, the complexes need to dissociate in the body before the active drug can be absorbed.

 

The main driving force for the dissociation of inclusion complexes is simple dilution in biological fluids[25-26].

 

They are considered to be virtually nontoxic in peroral administration, and their adverse effects (i.e. transient diarrhea or soft stools) are similar to those of poorly digestible carbohydrates[26]. The proposed safe daily intake levels for natural CDs in peroral administration are 1.9 (α-CD), 0.5 (β-CD), and 14 (γ-CD)g/kg/day. Taste masking of the drug is essential as the drug will dissolve close to the taste buds and interact with the gate-keeper proteins[7]. Thus the ODT should possess smooth texture and pleasant mouthfeel. Various taste masking agents like Sucrose, Sacharin, Sorbitol, Aspartame, Xylitol etc have been tried. It is evident that Cyclodextrins have been successfully used in the taste masking of bitter drugs. Cyclodextrin inclusion complexes forms complexes with bitter drugs and the strongly hydrated outer surface of the complex prevents the binding of the drug to the taste receptors[27]

 

Sucralose is a calorie-free artificial sweetener derived from sucrose and 650 times sweeter than sugar. It is made through a patented, multi-step process that starts with sugar and selectively replaces three hydrogen-oxygen groups on the sugar molecule with three chlorine atoms. The result is an exceptionally stable sweetener that tastes like sugar, but without sugar’s calories. It improves the taste of bitter drugs with increased efficacy and the convenience of the formulation because of its positive effects over the glycemic index[28]. It was hence validated and recommended by the European Food Safety Authority. The accepted daily intake of sucralose is 15mg/Kg body weight.

 

Irbesartan is a BCS Class II angiotensin receptor blocker indicated for the treatment of hypertension. It is a non-peptide compound, chemically described as a 2-butyl-3-[p-(o-1Htetrazol-5-ylphenyl)benzyl]-1,3-diazaspiro [4.4] non-1-en-4-one. Irbesartan is a white to off-white crystalline powder with a molecular weight of 428.5. It is a nonpolar compound with a partition coefficient (octanol/water) of 10.1 at pH of 7.4. It is slightly soluble in alcohol and methylene chloride and practically insoluble in water. The oral absorption of irbesartan is rapid and complete with an average absolute bioavailability of 60%.

 

The drug has been formulated as FDT by solid dispersion technique by spray drying method using low viscosity grade HPMC E5LV[8]. Cyclodextrins have been proved as solubility enhancers in various studies. Hence, the objectives of the present work were focused to investigate the effects of β-cyclodextrins, Hydroxy propyl β-cyclodextrins, various Super disintegrants and calorie-free sweetener Sucralose on the solubility, mechanical strength and release of the drug.

 

MATERIALS AND METHODS:

Materials:

Irbesartan was gifted by Hetero Labs Pvt. Ltd, Hyderabad.  β-cyclodextrins, Sucralose were procured from Essel Fine Chem, Mumbai, Sodium starch Glycholate, Croscarmellose sodium and Crospovidone were procured from SD Fine Chemicals Pvt. Ltd. All other chemicals and reagents used were of pharmaceutical grade and used as received.

 

Methodology:

Preparation of drug-cyclodextrin complexes:

The complexes were prepared according to a previously published procedure[29.30] using β-cyclodextrins in various ratios like 1:1, 1:2 & 1:3. Complexes are prepared by physical mixtures, kneading and solvent evaporation methods.

 

Physical Mixture method:

The required molar (1: 1:2, 1:3) quantities of the drug and cyclodextrins were weighted accurately and mixed together thoroughly in a mortar, with vigorous trituration, for about three hours. These mixtures were then passed through sieve No. 44 and finally stored in airtight containers till further use.

 

Kneading Method:

The required quantities of the drug and the cyclodextrins were weighed accurately and taken in a mortar to which a mixture of 1:1 ratio of distilled water and ethanol were added and kneaded continuously for 3 hours to make a paste, dried in a hot air oven at 45°–50° for 24 hours. The dried complexes were then powdered and passed through sieve No. 44 and stored in airtight containers till further use.

 

Solvent Evaporation method:

The required quantities of the drug and the Cyclodextrins were weighed accurately and dissolved in 10ml of ethanol and continuously stirred by magnetic stirrer (Remi IB-21886) for about 3 hours until the solvent gets completely evaporated. The formed solid mass was dried in a vacuum desiccator and the dried solid mass was pulverized, passed through sieve no. 100 and stored in air tight containers for further use.

 

Characterization of the drug inclusion complexes: Drug content estimation:

The quantities of the drug inclusion complexes equivalent to 75mg of Irbesartan were dissolved in ethanol.  Appropriate dilutions were made and the drug content of each complex was calculated using UV Spectrophotomter (Electrolab T60-U) recorded at λmax 270 nm.

 

IR spectrum analysis:

Infra red (IR) spectra of the drug and inclusion complexes were recorded using the KBr method using Fourier Transform Infrared Spectrophotometer (Bruker-Alpha). A baseline correction was made using dried potassium bromide, and then the spectra of the dried mixtures of drug and inclusion complexes with potassium bromide were recorded.  Structural changes and the lack of a crystal structure can lead to changes in bonding between functional groups are detected.

 

Differential scanning calorimetric analysis:

This scanning was performed using DSC model (Hitachi 7020). The samples were placed in a closed platinum crucible and DSC thermograms were recorded at a heating rate of 10°/minute in the range of 60-260ºC in nitrogen atmosphere.

 

Scanning electron microscopy:

The morphology of the inclusion complexes by physical mixture, kneading method, and Solvent evaporation was studied using a scanning electron microscope (Jeol JSM 840). The samples were coated with platinum to provide a conductive layer for observing images at 15kV accelerating voltage.

 

Formulation of Optimized drug- Cyclodextrin complexes as orally disintegrating tablets (ODT):

An amount of the complex (Irbesartan -CD) equivalent to 15mg of Irbesartan was blended with directly compressible diluents and superdisintegrants in a plastic bag for 20 minutes. Magnesium stearate, aspartame and talc were passed through a 0.25-mm sieve, mixed and then blended with the initial mixture in the plastic bag. The blend was then compressed using a multi-punch tablet press (Rimek Minipress). The formulations were prepared with a target mass of 150mg (formulations codes F1–F14). The composition of the formulations is shown in Table I.

 

Table1: Formulation of Odt of Irbesartan

Formu

-lation

code

Drug complex

SSG

CP

CCS

SUC

MCC

MS

F1

75

5

-

-   

5

61

4

F2

75

10

-

-

5

56

4

F3

75

15

-

-

5

51

4

F4

75

-

-

5

5

61

4

F5

75

-

-

10

5

56

4

F6

75

-

-

15

5

51

4

F7

75

-

5

-

5

61

4

F8

75

-

10

-

5

56

4

F9

75

-

15

-

5

51

4

F10          

75

10

-

-

7.5

53.5

4

F11

75

10

-

-

10

51

4

F12

75

10

-

-

12.5

48.5

4

F13

75

10

-

-

15

46

4

F14

75

12.5

-

-

15

43.5

4

The quantities of all ingredients are taken in milligrams (mg). Each tablet weighs 150mg.

*MCC: Micro Crystalline Cellulose; CP: Crospovidone; CCS: Cros Carmellose Sodium; SSG: Sodium Starch Glycolate; SUC: Sucralose, MS: Magnesium Stearate

 

Evaluation of Tablets:

All the formulations were evaluated for pre and post-compression parameters[9] as described.

 

RESULTS AND DISCUSSION:

The drug complexes prepared were studied for their drug entrapment efficiency and the results were shown in Table: 2. The drug inclusion complexes of 1:2 ratio prepared by Solvent evaporation method was found to have an entrapment efficiency of 97% compared to the other methods.

 

Table 2: Drug Content Estimation

S. No

Drug inclusion Complex

Ratio

% drug content

1

Drug: βCD (Physical Mixture)

01:01

45

2

Drug: βCD (Kneading Method)

60

3

Drug: βCD (Solvent Evaporation Method)

75

4

Drug: βCD (Physical Mixture)

48

5

Drug: βCD (Kneading Method)

01:02

65

6

Drug: βCD (Solvent Evaporation Method)

97

7

Drug: βCD (Physical Mixture)

51

8

Drug: βCD (Kneading Method)

69

9

Drug: βCD (Solvent Evaporation Method)

01:03

78

 

The Drug-Excipient interaction study conducted by Brucker instrument following KBr pellet method were shown in Fig. 1&2. The nature of the drug has been confirmed by the absorption bands at their respective wave numbers as shown in the Table: 3.

 

It was observed that there was no much deviation in the existence of absorption bands between the drug in pure form and drug with excipients. Hence it was confirmed that there exist no incompatibility between the drug and the excipients.

 

Fig.1: FTIR graph of Irbesartan pure drug

 

 

Fig.2: FTIR graph of ODT of Irbesartan

 

The nature of the drug in pure form and with the excipients in the form of ODT were studied and compared by DSC and the results were shown in fig 3&4.

 

Fig.3: DSC of pure drug

 

Table3: Ftir Spectral Data of Drug and Excipients

S.

No

Wavenumber formulation

(cm-1)

Characteristic Wavenumber

range (cm-1)

Bond nature

and bond attributed

Pure drug

Optimized formulation

1

1713.07

1715.11

1700-1660

A strong absorption band due to N-H stretching, C=O stretching deformation. Indicates the presence of Aromatic (Benzene) ring.

2

1689.12

1679.59

1640-1690

C=N stretching (Conjugated Cyclic group)

3

1415.09

1440.94

1350-1640

N=H bending deformation (amines) and C-H stretching.

4

1047.87

1024.34

1000-1400

C-O stretching, strong absorption band

5

919.15

994.22

900-700

Mono substituted cycloalkane C-H deformation

 

 

 

DSC analysis of pure drug and the formulation showed that the endothermic peak of formulation was observed at a lower temperature of 174º C compared to that of the drug in pure form which had a peak at 185º C. This difference can be attributed to the conversion of crystalline form of the drug to more or less amorphous form which might have an effect on the enhancement of the solubility of the drug in the formulation.

 

Fig.4: DSC of ODT of Irbesartan

 

The surface morphology and the nature of the drug were studied by Scanning electron microscopy. The photomicrographs of the drug inclusion complex of Irbesartan prepared by physical mixing, kneading and solvent evaporation methods were shown were shown in the fig: 5 a, b, c. It showed that drug has been entrapped within the hydrophilic carrier β-cyclodextrins represented by the presence of small rough particles of drug throughout the carrier. The conversion of drug sample from crystalline to amorphous has been previously revealed by DSC studies.

 

All the formulations (F1-F14) were evaluated for various properties like bulk and tapped densities and flow properties and the results as shown in the Table: 4 were found to be within the limits.

 

The ODT of Irbesartan were evaluated for their post compression parameters like thickness, hardness, weight variation, friability and disintegration time. The results were shown in Table: 5.

 

 

 

(a)

 

(b)

 

(c)

Fig.5: Drug inclusion complex prepared by (a)Physical mixing (PM), (b) Kneading method (KM) and (c) Solvent Evaporation (SE)

 

In vitro dissolution studies were performed for all the tablets (F1-F14). The effect of type and concentration of superdisintegrants on the drug release (F1-F9) was shown in the Table: 6 and the drug release was found to be 97% for F2 compared to all formulations. The better release might be due to the presence of β-Cyclodextrins which enhanced the drug solubility and sodium starch glycholate as super disintegrant which had very less disintegration time of 5 seconds. The effect of Sucralose on the drug release was shown in Table: 7. Sucralose, a novel no-calorie sweetener was added as a taste masking agent in the formulation of ODT of Irbesartan. Hence the effect of sucralose was also studied in various concentrations from F 10 to F14. But it was observed that there was no much difference in the drug release. Hence from the above studies it was concluded that F2 was the optimized formulation.

 

 

Table 4: Precompression Characteristics of The Powder Blend of All Formulations of ODT Containing Irbesartan-Β-Cyclodextrin Complex (1:2)

Formulation

Angle of repose ()*

Bulk density

(gm/cm3) *

Tapped density

(gm/cm3) *

Hausner’s ratio *

 

Compressibility

Index (%) *

F1

20.76±0.83

0.613±0.007

0.682±0.003

1.112±0.017

10.11±1.414

F2

20.28±0.90

0.606±0.005

0.661±0.001

1.018±0.012

8.24±0.947

F3

21.32±0.69

0.660±0.010

0.750±0.011

1.135±0.001

11.93±0.084

F4

21.79±0.72

0.650±0.002

0.738±0.009

1.135±0.010

11.90±0.813

F5

20.26±1.01

0.644±0.006

0.732±0.013

1.137±0.011

12.06±0.841

F6

22.34±0.82

0.661±0.008

0.746±0.012

1.128±0.010

11.39±0.782

F7

21.26±0.69

0.668±0.010

0.758±0.016

1.134±0.006

11.87±0.816

F8

23.76±0.13

0.613±0.007

0.682±0.003

1.112±0.017

10.11±1.414

F9

22.58±0.50

0.606±0.005

0.661±0.001

1.088±0.012

8.24±0.947

F10

24.32±0.69

0.660±0.010

0.750±0.011

1.135±0.001

11.93±0.084

F11

23.79±0.72

0.650±0.002

0.738±0.009

1.135±0.010

11.90±0.813

F12

22.26±1.01

0.644±0.006

0.732±0.013

1.137±0.011

12.06±0.841

F13

22.34±0.82

0.661±0.008

0.746±0.012

1.128±0.010

11.39±0.782

F14

24.26±0.69

0.668±0.010

0.758±0.016

1.114±0.006

11.87±0.816

For each value n=3

 

Table 5: Post Compression Parameters of ODT of Irbesartan

Formulation

Thickness (mm)

Hardness (Kg/cm2)

Friability (%)

Disintegration time (sec)

F1

2±0.01

2.2±0.03

0.25±0.02

8.3±0.03

F2

2±0.01

2.5±0.05

0.28±0.01

5.0±0.01

F3

2.2±0.02

2.2±0.02

0.5±0.05

9.4±0.03

F4

2.1±0.05

2.2±0.04

0.42±0.03

12.6±0.02

F5

2.3±0.06

2.2±0.06

0.35±0.05

8.6±0.02

F6

2.1±0.05

2.2±0.05

0.65±0.03

15.3±0.05

F7

2.1±0.03

2.2±0.04

0.54±0.01

13.2±0.06

F8

2.3±0.04

2.2±0.01

0.32±0.02

16.2±0.04

F9

2.2±0.07

2.2±0.03

0.62±0.03

6.3±0.05

F10

2.4±0.06

2.2±0.04

0.81±0.03

17.8±0.03

F11

2.3±0.05

2.2±0.05

0.42±0.04

18.6±0.04

F12

2.2±0.03

2.2±0.02

0.72±0.05

13.4±0.06

F13

2.1±0.03

2.2±0.06

0.24±0.06

12.3±0.04

F14

2.2±0.04

2.2±0.02

0.35± 0.05

13.1± 0.02

For each value n=3

 

Table 6: Dissolution Profile of ODT of Irbesartan (F1-F9)

The effect of type and concentration of superdisintegrants on the drug release

Time  

Min

F1

 

F2

F3

F4

F5

F6

F7

F8

F9

5

5.17±0.1

6.52±0.1

5.52±0.1

4.05±0.11

4.95±0.09

3.71±0.07

4.61±0.12

4.62±0.07

5.51±0.12

10

21.40±0.

23.21±0.

18.70±0.1

16.45±0.12

18.92±0.09

49.36±0.14

45.29±0.12

46.52±0.09

18.70±0.09

15

35.78±0.11

44.04±0.11

36.65±0.10

36.22±0.09

44.04±0.11

47.38±0.12

49.23±0.12

50.23±0.12

39.39±0.10

20

45.55±0.12

57.10±0.10

40.12±0.12

49.36±0.14

52.13±0.11

44.04±0.11

52.13±0.10

55.13±0.10

54.23±0.11

25

53.45±0.11

60.2±0.12

56.10±0.12

55.05±0.12

52.13±0.10

56.10±0.12

57.10±0.10

49.36±0.14

58.20±0.11

30

63.25±0.11

78.5±0.14

62.13±0.09

65.14±0.12

72.62±0.11

85.05±0.011

81.14±0.09

72.62±0.11

81.14±0.09

45

75.36±0.10

88.8±0.11

78.12±0.12

83.02±0.11

88.01±0.12

85.13±0.12

86.54±0.08

88.01±0.12

86.54±0.08

60

91.13±0.10

97±0.013

89.95±0.12

91.50±0.14

93.65±0.11

94.23±0.11

89.62±0.12

94.23±0.09

91.51±0.1

For each value n=3

 

Table 7: Dissolution Profile of ODT of Irbesartan (F10-F14) Effect of Sucralose on The Drug Release

Time (Min)

F10

F11

F12

F13

F14

10

23.21±0.011

17.21±0.08

18.7±0.012

16.45±0.09

18.92±0.012

15

44.04±0.012

29.04±0.09

36.65±0.02

36.22±0.10

44.04±0.09

20

57.1±0..09

38.05±0.12

40.12±0.09

49.36±0.09

52.13±0.011

25

60.23±0.08

46±0..12

56.1±0.012

55.05±0.12

52.13±0.09

30

78.57±0.010

65.11±0.09

62.13±0.011

65.14±0.10

72.62±0.010

45

88.81±0.012

85.12±0.011

78.12±0.012

83.02±0.09

88.01±0.09

60

96.22±0.010

95.89±0.010

89.95±0.09

91.5±0.10

93.65±0.10

For each value n=3

 

 

Further the dissolution profiles were studied with optimized formulation F2 and marketed formulation, pure drug and formulation without super-disintegrant (FF). It showed that at the end of 60 mins, 97%, 49.04, 76.95 and 39.5% of drug release from F2, FF, Marketed tablet and pure drug respectively as shown in fig: 6.

 

Fig.6: Comparitive dissolution profile.

 

CONCLUSION:

It can be thus concluded that solubility of poorly soluble BCS class II drug, Irbesartan can be enhanced by β-cyclodextrins and the release can be enhanced using superdisintegrants like sodium starch glycholate and formulated as orally disintegrating tablets.  Considering the benefits of ODT like the drug release in salivary environment and bypassing hepatic metabolism which might increase the bioavailability and quick onset of action, ODT are preferred for various drugs. It was also concluded that sucralose can be added as a safe and recommended sweetener in the ODT formulations which might further enhance the patients’ compliance.

 

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Received on 26.11.2019            Modified on 31.12.2019

Accepted on 28.01.2020      ©Asian Pharma Press All Right Reserved

Asian J. Pharm. Res. 2020; 10(1):01-07.

DOI: 10.5958/2231-5691.2020.00001.5